TSCA 160

Automatic Sealing/Clipping Machine

  • TSCA 160 – TSCA 160 – Automatic Sealing/Clipping Machine – Gain in efficiency – TSCA 160 – Automatic Sealing/Clipping Machine – Gain in efficiency
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 – TSCA 160 – Automatic Sealing/Clipping Machine – Gain in efficiency – TSCA 160 – Automatic Sealing/Clipping Machine – Gain in efficiency
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail
  • TSCA 160 - Detail

Why clip with TSCA 160?

7 reasons


01 Save money
The automatic sealing machines of the TSA/TSCA series have been proven a hundred times in the market. The machines achieve in proven Poly-clip quality a significant cost reduction by using horizontally sealed flat film instead of shirred casings.

02 Save staff
Profit from continuous production with rolls of film up to 3,000 m, the operator alone can carry out all necessary work of this line.

03 Product range
All commonly used films, coated or uncoated, as well as laminates up to 160 mm in diameter can be processed in proven Poly-clip quality. That gives you full flexibility for a wide range.

04 Minimises meat loss
The integrated burst control with automatic machine stop ensures lowest possible meat loss in high speed applications.

05 Very high flexibility
Recipe Management with up to 1,000 places ensures that all product parameters are set automatically. You can search, sort and group recipes.

06 Help towards self-help
The operating manual where it is needed – when it's needed: in the SAFETY TOUCH. Automatic clipping machines in proven Poly-clip quality with PC 200 control have the operating manual on board, where it can also be easily updated.

07 Reduced maintenance costs
The automatic sealing/clipping machine offers automatic central lubrication. You can rely on the accomplishment of this important task.

TSCA 160

 

  • Sealing and clipping with one machine
  • Fully automatic, self-monitoring processes
  • For chubs in the calibre range of 38 to 160 mm
  • Up to 160 cycles per minute in continuous mode
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The TSCA Automatic Sealing/Clipping Machine processes flat film from a roll into a ready-to-fill tube which is securely closed by the integral clipping unit. All commonly used films, coated or uncoated, as well as laminates can be processed. The film rolls used can be up to 3,000 metres long.

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  • A unit that guarantees tight sealing of film and secure clip closure
  • Simple machine operation with SAFETY TOUCH – shockproof, 10” large and easy to clean
  • Highest productivity; product parameters can be recalled from the SAFETY TOUCH recipe management
  • Automatic, self-monitoring processes for maximum productivity by recognition of clip size, die, size of separator hole and clip pressure setting
  • R-ID clip – tighter clip closure, even up to bacteria-proof, depending on the film
  • Sensors monitoring the end of film and of clip supply on the reel
  • Very smooth running at high cycle speeds, even during continuous operation
  • Portioning or length filling
  • Short, clean sausage tails due to voiding separator
  • Product-specific speed control
  • Training, handling, maintenance and service simple and user-friendly
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  • Significant cost reduction through moderately priced flat roll stock film vs. shirred casings
  • Continuous production (reloading of film vs. up to 100 times reloading of casings)
  • Optimum use of material due to minimum overlap of film at the seam
  • Considerably less waste compared to cartridges and other packaging
  • Less storage area required for input stocks
  • Shorter fitting times for a wide variety of pack sizes, thanks to quick-change format set
  • Extended product shelf life
  • Greater flexibility in marking due to in-line printing
  • Continuous adjustment of temperature and sealing speed with SAFETY TOUCH during continuous production
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  • Increased hygiene due to the use of flat films instead of watered casings
  • Easy to clean, closed system, only one part product-carrying (stuffing horn)
  • Stainless steel provides resistance to aggressive cleaning solutions
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  • Automatic looper GSA 20, loop left or right
  • Consumption-oriented central lubrication for maximum reliability and service life
  • Pneumatic casing brake
  • Print mark control for centred printing format
  • Simple and safe marking of batches during production by continuous printing on flat film using an integral printer, e.g. ink jet, hot stamping, thermal transfer
  • Strip sealing for processing 2-layer film
  • Air-free loose filling of shaped products with overspreading; servo-supported
  • Conveyor belts, variants to suit product and roller extension
  • Vacuum system for air-free filling of large calibres
  • Splice detection for attached films
  • USB port for data import and export
  • WS Food Standard interface for operational data acquisition
  • Intelligent Filler Clipper (IFC) Interface upon request
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The TSCA consists of a synchronised automatic sealing machine and double-clipper. This provides a continuous production line when a stuffer is used at the front end. Both production processes are operator-friendly and are easily programmable via the central SAFETY TOUCH panel. The PC control allows a very fast and accurate signal processing. On the SAFETY TOUCH display the diagnostic system provides a direct and clear  indication of the machine’s operational status as well an analysis of filling and clipping times. The unit is operated via six membrane keys on the control  panel. The film roll is placed on a self-tensioning roll carrier. Uniform inlet tension of the film is achieved by the roller guide system. The forming shoulder forms the flat film around the stuffing horn into an open tube. The tube is then sealed lengthways with minimal overlap by heat sealing. For continuous production an integrated control circuit ensures that the automatic clipper always has sufficient shirred film available.  

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R-ID Clip: M, L, XL

 

We provide clips with the system

Original clips from Poly-clip System guarantee maximum quality and safety. They are SAFE-COAT coated and tested by SGS INSTITUT FRESENIUS. The largest range of clips and loops, rapid availability and a qualified service organisation worldwide are your guarantee of trouble-free production. Trust the SAFE-COAT clip. Play it safe.

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