ICA

Automatic Double-Clipper

  • ICA – Automatic Double-Clipper – Air-free slack filling
  • ICA - Detail
  • ICA - Detail
  • ICA - Detail
  • ICA - Detail
  • ICA - Detail
  • ICA – Automatic Double-Clipper – Air-free slack filling
  • ICA - Detail
  • ICA - Detail
  • ICA - Detail
  • ICA - Detail
  • ICA - Detail

Air-free slack filling

For large calibres and moulded products
Calibres up to 200 mm
Up to 60 cycles per minute in continuous mode
Overspreading up to 300 mm

ICA

The ICA is the ideal machine for large calibres and moulded products up to a calibre of 200 mm. Fibrous, collagen and plastic casings can be processed. The ICA can be additionally equipped with a slack fill device for moulded ham and similar products. The innovative and fast iris separator makes the ICA ideal for the production of large volumes like slicer products, moulded ham, even those made of whole muscles. When combined with a vacuum system, air-free stuffing is guaranteed also for large calibres. Request Info
 
  • Short clip cycles for high-level output
  • Patented iris separator ensures short, symmetrical sausage ends
  • Product true to the calibre as the conveyor speed is programmable and infinitely variable
  • Low-noise operation
  • Hygienic design  
    • easy to clean, smooth stainless steel surfaces
    • conveyor belt contact surface is made of stainless steel and is smooth with rounded embossments
  • Optimum access for maintenance work
  • Easy to manoeuvre with two lockable wheels
  • Simple machine operation with SAFETY TOUCH – shockproof, 10” large and easy to clean
  • SAFETY TOUCH – product  parameters can be recalled from the programme memory (recipe management)
  • Operator-friendly with individually assignable manual functions, e.g. inching mode 
  • Additional safety by two-hand triggering of the first clip
  • Simple conversion of clip size  S 8700 to S 800
  • Pneumatic movement of the clip head for reloading of  casing 
  • Casing brake can be adjusted from outside while stuffing
  • Electronic hand-wheel for adjustments and setting parameters
  • Low air consumption
  • Reliable cut of elastic nettings
Request Info
 
  • Consumption-oriented central lubrication for maximum reliability and service life
  • Air-free slack filling of moulded products by overspreading up to 300 mm, with servo control, adjustable and programmable as product parameters
  • Swirl brake with crown filling horn for consistently clear and grainy raw sausage texture, possible reduction of production costs due to shortened natural curing time
  • Protective guard with sliding grate made of stainless steel
  • Twin turret
  • Automatic looper GSA 20
  • Casing end switch
  • S-Clip spool – 1,300 sausages without reloading
  • Filling horns diameter 24, 28, 36, 48, 60, 70, 76, 80, 85 and 100 mm
  • Servo controlled setting of the clip pressure, e.g. for sensitive fibrous casings, can be saved as product parameter
  • Portioning or length filling
  • Telescope conveyor belt 1.3 m long
  • Roller extension to conveyor belt for 1.6 m long sausages
  • Automatic adjustment of the conveyor speed
  • Pneumatic dry sausage brake
  • Second control panel at end of conveyor
  • Vacuum system for air-free slack filling of large calibres
  • Pneumatically operated casing brake holder
  • Net applicator
  • WS Food Standard interface for operational data acquisition
  • Intelligent Filler Clipper (IFC) interface upon request
Request Info
The ICA is connected mechanically to filling machines – including ham pumps – and synchronized electrically. After the filler has discharged the portion, the patented iris separator powerfully encloses the casing and separates whole muscles without damage to the casing. The ICA is equipped with the tried-and tested clip distance of 51 mm. On the SAFETY TOUCH display the diagnostic system provides a direct and clear indication of the machine’s operational status as well an analysis of filling and clipping times. A USB port for data import and export comes as standard. A thorough process monitoring is guaranteed by the ICA’s high degree of automation. Deviations from the recipe parameters saved in SAFETY TOUCH are monitored. The operator is intuitively guided through the flat menu structure by means of self-explaining pictograms. Operator, set-up and service levels are kept clearly separated and are password protected. The automated operation offers the greatest product safety and maximum efficiency. Request Info

TSA 160

seals ready-to-fill tube from flat roll stock film in-line

ES 5000

labelling system for labelling and traceability

Request Info

We provide clips with the system

Original clips from Poly-clip System guarantee maximum quality and safety. They are SAFE-COAT coated and tested by SGS INSTITUT FRESENIUS. The largest range of clips and loops, rapid availability and a qualified service organisation worldwide are your guarantee of trouble-free production. Trust the SAFE-COAT clip. Play it safe.

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